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Install and maintain

Replace the controller module hardware - FAS2800

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Replace the impaired controller module hardware by removing the impaired controller, moving FRU components to the replacement controller module, installing the replacement controller module in the chassis, and then booting the replacement controller module.

Animation - Replace a controller module

Step 1: Remove controller module

Remove the impaired controller module from the chassis.

  1. If you are not already grounded, properly ground yourself.

  2. Loosen the hook and loop strap binding the cables to the cable management device, and then unplug the system cables and SFPs (if needed) from the controller module, keeping track of where the cables were connected.

    Leave the cables in the cable management device so that when you reinstall the cable management device, the cables are organized.

  3. Remove and set aside the cable management devices from the left and right sides of the controller module.

  4. If you left the SFP modules in the system after removing the cables, move them to the replacement controller module.

  5. Squeeze the latch on the cam handle until it releases, open the cam handle fully to release the controller module from the midplane, and then, using two hands, pull the controller module out of the chassis.

    drw 2240 x opening cam latch

  6. Turn the controller module over and place it on a flat, stable surface.

  7. Open the cover by pressing the blue buttons on the sides of the controller module to release the cover, and then rotate the cover up and off of the controller module.

    drw 2850 open controller module cover IEOPS 695
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Controller module cover release button

Step 2: Move the NVMEM battery

Remove the NVMEM battery from the impaired controller module and install it into the replacement controller module.

Note Do not plug the NVMEM battery in until directed to do so.
drw 2850 replace nvbattery IEOPS 715
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NVMEM battery release button
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NVMEM battery plug

  1. Remove the battery from the controller module:

    1. Press the blue button on the side of the controller module.

    2. Slide the battery up until it clears the holding brackets, and then lift the battery out of the controller module.

    3. Unplug the battery plug by squeezing the clip on the face of the battery plug to release the plug from the socket, and then unplug the battery cable from the socket.

  2. Move the battery to the replacement controller module and install it:

    1. Aligning the battery with the holding brackets on the sheet metal side wall.

    2. Slide the battery pack down until the battery latch engages and clicks into the opening on the side wall.

      Note Do not plug the battery in yet. You will plug it in once the rest of the components are moved to the replacement controller module.

Step 3: Remove the mezzanine card

Remove the mezzanine bezel and PCIe mezzanine card from the impaired controller module.

drw 2850 replace HIC IEOPS 700
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Riser bezel
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PCIe mezzanine card

  1. Remove the mezzanine card bezel by sliding it straight out from the controller module.

  2. Loosen the thumbscrews on the mezzanine card.

    Note You can loosen the thumbscrews with your fingers or a screwdriver.

  3. Lift the mezzanine card straight up and set it aside on an anti-static surface.

Step 4: Move the boot media

Remove the boot media from the impaired controller module and install it in the replacement controller module.

  1. After removing the mezzanine card, locate the boot media using the following illustration or the FRU map on the controller module:

    drw 2850 replace boot media IEOPS 696
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    Boot media release button

  2. Remove the boot media:

    1. Press the blue button on the boot media housing to release the boot media from its housing.

    2. Rotate the boot media up, and then gently pull it straight out of the boot media socket.

      Note Do not twist or pull the boot media straight up, because this could damage the socket or the boot media.

  3. Install the the boot media to the replacement controller module:

    1. Align the edges of the replacement boot media with the boot media socket, and then gently push it into the socket.

    2. Check the boot media to make sure that it is seated squarely and completely in the socket.

      If necessary, remove the boot media and reseat it into the socket.

    3. Push the blue locking button on the boot media housing, rotate the boot media all the way down, and then release the locking button to lock the boot media in place.

Step 5: Install the mezzanine card in the replacement controller

Install the mezzanine card in the replacement controller module.

  1. Reinstall the mezzanine card:

    1. Align mezzanine card with the socket on the motherboard.

    2. Gently push down on the card to seat the card in the socket.

    3. Tighten the three thumbscrews on the mezzanine card.

  2. Reinstall the mezzanine card bezel.

Step 6: Move the DIMMs

Remove the DIMMs from the impaired controller module and install them into the replacement controller module.

drw 2850 replace dimms IEOPS 699
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DIMM locking latches
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DIMM

  1. Locate the DIMMs on your controller module

    Note Note the location of the DIMM in the sockets so that you can insert the DIMM in the same location in the replacement controller module and in the proper orientation.

  2. Remove the DIMMs from the impaired controller module:

    1. Eject the DIMM from its slot by slowly pushing apart the two DIMM ejector tabs on either side of the DIMM.

      The DIMM will rotate up a little.

    2. Rotate the DIMM as far as it will go, and then slide the DIMM out of the socket.

      Note Carefully hold the DIMM by the edges to avoid pressure on the components on the DIMM circuit board.

  3. Verify that the NVMEM battery is not plugged into the replacement controller module.

  4. Install the DIMMs in the replacement controller in the same place they were in the impaired controller:

    1. Push carefully, but firmly, on the top edge of the DIMM until the ejector tabs snap into place over the notches at the ends of the DIMM.

      The DIMM fits tightly in the slot, but should go in easily. If not, realign the DIMM with the slot and reinsert it.

      Note Visually inspect the DIMM to verify that it is evenly aligned and fully inserted into the slot.

  5. Repeat these steps for the other DIMM.

Step 7: Move a caching module

Remove the caching module from the impaired controller module install it into replacement controller module.

drw 2850 replace caching module IEOPS 697
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Caching module locking button

  1. Locate the caching module near the rear of the controller module and remove it:

    1. Press the blue locking button and rotate the caching module upward.

    2. Gently pull the caching module straight out of the housing.

  2. Install the caching module in the replacement controller module:

    1. Align the edges of the caching module with the socket in the housing, and then gently push it into the socket.

    2. Verify that the caching module is seated squarely and completely in the socket.

      If necessary, remove the caching module and reseat it into the socket.

    3. Push the blue locking button, rotate the caching module all the way down, and then release the locking button to lock the caching module in place.

  3. Plug in the NVMEM battery.

    Make sure that the plug locks down into the battery power socket on the motherboard.

    Note If plugging in the battery is difficult, remove the battery from the controller module, plug it in, and then reinstall the battery into the controller module.

  4. Reinstall the controller module cover.

Step 8: Install the NV battery

Install the NV battery into the replacement controller module.

  1. Plug the battery plug back into the socket on the controller module.

    Make sure that the plug locks down into the battery socket on the motherboard.

  2. Aligning the battery with the holding brackets on the sheet metal side wall.

  3. Slide the battery pack down until the battery latch engages and clicks into the opening on the side wall.

  4. Reinstall the controller module cover and lock it into place.

Step 9: Install the controller

Install the replacement controller module into the system chassis and boot ONTAP.

Note The system might update system firmware when it boots. Do not abort this process. The procedure requires you to interrupt the boot process, which you can typically do at any time after prompted to do so. However, if the system updates the system firmware when it boots, you must wait until after the update is complete before interrupting the boot process.

  1. If you are not already grounded, properly ground yourself.

  2. If you have not already done so, replace the cover on the controller module.

  3. Turn the controller module.

  4. Align the end of the controller module with the opening in the chassis, and then gently push the controller module halfway into the system.

    Note Do not completely insert the controller module in the chassis until instructed to do so.

  5. Complete the reinstallation of the controller module:

    1. With the cam handle in the open position, firmly push the controller module in until it meets the midplane and is fully seated, and then close the cam handle to the locked position.

      Note Do not use excessive force when sliding the controller module into the chassis to avoid damaging the connectors.

      The controller begins to boot as soon as it is seated in the chassis.

    2. If you have not already done so, reinstall the cable management device.

    3. Bind the cables to the cable management device with the hook and loop strap.

      Note You must look for an Automatic firmware update console message. If the update message appears, do not press Ctrl-C to interrupt the boot process until after you see a message confirming that the update is complete. If the firmware update is aborted, the boot process exits to the LOADER prompt. You must run the update_flash command, and then enter bye -g to reboot the system.

Important: During the boot process, you might see the following prompts:

  • A prompt warning of a system ID mismatch and asking to override the system ID. Respond y to this prompt.

  • A prompt warning that when entering Maintenance mode in an HA configuration you must ensure that the healthy controller remains down. Respond y to this prompt.