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Replace an I/O module - FAS9000

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To replace an I/O module, you must perform a specific sequence of tasks.

  • You can use this procedure with all versions of ONTAP supported by your system

  • All other components in the system must be functioning properly; if not, you must contact technical support.

Step 1: Shut down the impaired controller

You can shut down or take over the impaired controller using different procedures, depending on the storage system hardware configuration.

Option 1: Most configurations

To shut down the impaired controller, you must determine the status of the controller and, if necessary, take over the controller so that the healthy controller continues to serve data from the impaired controller storage.

About this task

  • If you have a SAN system, you must have checked event messages (cluster kernel-service show) for the impaired controller SCSI blade. The cluster kernel-service show command (from priv advanced mode) displays the node name, quorum status of that node, availability status of that node, and operational status of that node.

    Each SCSI-blade process should be in quorum with the other nodes in the cluster. Any issues must be resolved before you proceed with the replacement.

  • If you have a cluster with more than two nodes, it must be in quorum. If the cluster is not in quorum or a healthy controller shows false for eligibility and health, you must correct the issue before shutting down the impaired controller; see Synchronize a node with the cluster.

Steps

  1. If AutoSupport is enabled, suppress automatic case creation by invoking an AutoSupport message: system node autosupport invoke -node * -type all -message MAINT=<# of hours>h

    The following AutoSupport message suppresses automatic case creation for two hours: cluster1:> system node autosupport invoke -node * -type all -message MAINT=2h

  2. Disable automatic giveback from the console of the healthy controller: storage failover modify -node local -auto-giveback false

    Note When you see Do you want to disable auto-giveback?, enter y.

  3. Take the impaired controller to the LOADER prompt:

    If the impaired controller is displaying…​ Then…​

    The LOADER prompt

    Go to the next step.

    Waiting for giveback…​

    Press Ctrl-C, and then respond y when prompted.

    System prompt or password prompt

    Take over or halt the impaired controller from the healthy controller: storage failover takeover -ofnode impaired_node_name

    When the impaired controller shows Waiting for giveback…​, press Ctrl-C, and then respond y.
Option 2: Controller is in a two-node MetroCluster

To shut down the impaired controller, you must determine the status of the controller and, if necessary, switch over the controller so that the healthy controller continues to serve data from the impaired controller storage.

About this task

  • You must leave the power supplies turned on at the end of this procedure to provide power to the healthy controller.

Steps

  1. Check the MetroCluster status to determine whether the impaired controller has automatically switched over to the healthy controller: metrocluster show

  2. Depending on whether an automatic switchover has occurred, proceed according to the following table:

    If the impaired controller…​ Then…​

    Has automatically switched over

    Proceed to the next step.

    Has not automatically switched over

    Perform a planned switchover operation from the healthy controller: metrocluster switchover

    Has not automatically switched over, you attempted switchover with the metrocluster switchover command, and the switchover was vetoed

    Review the veto messages and, if possible, resolve the issue and try again. If you are unable to resolve the issue, contact technical support.

  3. Resynchronize the data aggregates by running the metrocluster heal -phase aggregates command from the surviving cluster.

    controller_A_1::> metrocluster heal -phase aggregates
[Job 130] Job succeeded: Heal Aggregates is successful.

    If the healing is vetoed, you have the option of reissuing the metrocluster heal command with the -override-vetoes parameter. If you use this optional parameter, the system overrides any soft vetoes that prevent the healing operation.

  4. Verify that the operation has been completed by using the metrocluster operation show command.

    controller_A_1::> metrocluster operation show
    Operation: heal-aggregates
      State: successful
Start Time: 7/25/2016 18:45:55
   End Time: 7/25/2016 18:45:56
     Errors: -

  5. Check the state of the aggregates by using the storage aggregate show command.

    controller_A_1::> storage aggregate show
Aggregate     Size Available Used% State   #Vols  Nodes            RAID Status
--------- -------- --------- ----- ------- ------ ---------------- ------------
...
aggr_b2    227.1GB   227.1GB    0% online       0 mcc1-a2          raid_dp, mirrored, normal...

  6. Heal the root aggregates by using the metrocluster heal -phase root-aggregates command.

    mcc1A::> metrocluster heal -phase root-aggregates
[Job 137] Job succeeded: Heal Root Aggregates is successful

    If the healing is vetoed, you have the option of reissuing the metrocluster heal command with the -override-vetoes parameter. If you use this optional parameter, the system overrides any soft vetoes that prevent the healing operation.

  7. Verify that the heal operation is complete by using the metrocluster operation show command on the destination cluster:

    mcc1A::> metrocluster operation show
  Operation: heal-root-aggregates
      State: successful
 Start Time: 7/29/2016 20:54:41
   End Time: 7/29/2016 20:54:42
     Errors: -

  8. On the impaired controller module, disconnect the power supplies.

Step 2: Replace I/O modules

To replace an I/O module, locate it within the chassis and follow the specific sequence of steps.

Steps

  1. If you are not already grounded, properly ground yourself.

  2. Unplug any cabling associated with the target I/O module.

    Make sure that you label the cables so that you know where they came from.

  3. Remove the target I/O module from the chassis:

    1. Depress the lettered and numbered cam button.

      The cam button moves away from the chassis.

    2. Rotate the cam latch down until it is in a horizontal position.

      The I/O module disengages from the chassis and moves about 1/2 inch out of the I/O slot.

    3. Remove the I/O module from the chassis by pulling on the pull tabs on the sides of the module face.

      Make sure that you keep track of which slot the I/O module was in.

      Removing a PCIe module

      Callout number 1

      Lettered and numbered I/O cam latch

      Callout number 2

      I/O cam latch completely unlocked

  4. Set the I/O module aside.

  5. Install the replacement I/O module into the chassis by gently sliding the I/O module into the slot until the lettered and numbered I/O cam latch begins to engage with the I/O cam pin, and then push the I/O cam latch all the way up to lock the module in place.

  6. Recable the I/O module, as needed.

Step 3: Reboot the controller after I/O module replacement

After you replace an I/O module, you must reboot the controller module.

Note If the new I/O module is not the same model as the failed module, you must first reboot the BMC.
Steps

  1. Reboot the BMC if the replacement module is not the same model as the old module:

    1. From the LOADER prompt, change to advanced privilege mode: priv set advanced

    2. Reboot the BMC: sp reboot

  2. From the LOADER prompt, reboot the node: bye

    Note This reinitializes the PCIe cards and other components and reboots the node.

  3. If your system is configured to support 10 GbE cluster interconnect and data connections on 40 GbE NICs or onboard ports, convert these ports to 10 GbE connections by using the nicadmin convert command from Maintenance mode.

    Note Be sure to exit Maintenance mode after completing the conversion.

  4. Return the node to normal operation: storage failover giveback -ofnode impaired_node_name

  5. If automatic giveback was disabled, reenable it: storage failover modify -node local -auto-giveback true

    Note If your system is in a two-node MetroCluster configuration, you must switch back the aggregates as described in the next step.

Step 4: Switch back aggregates in a two-node MetroCluster configuration

After you have completed the FRU replacement in a two-node MetroCluster configuration, you can perform the MetroCluster switchback operation. This returns the configuration to its normal operating state, with the sync-source storage virtual machines (SVMs) on the formerly impaired site now active and serving data from the local disk pools.

This task only applies to two-node MetroCluster configurations.

Steps

  1. Verify that all nodes are in the enabled state: metrocluster node show

    cluster_B::>  metrocluster node show

DR                           Configuration  DR
Group Cluster Node           State          Mirroring Mode
----- ------- -------------- -------------- --------- --------------------
1     cluster_A
              controller_A_1 configured     enabled   heal roots completed
      cluster_B
              controller_B_1 configured     enabled   waiting for switchback recovery
2 entries were displayed.

  2. Verify that resynchronization is complete on all SVMs: metrocluster vserver show

  3. Verify that any automatic LIF migrations being performed by the healing operations were completed successfully: metrocluster check lif show

  4. Perform the switchback by using the metrocluster switchback command from any node in the surviving cluster.

  5. Verify that the switchback operation has completed: metrocluster show

    The switchback operation is still running when a cluster is in the waiting-for-switchback state:

    cluster_B::> metrocluster show
Cluster              Configuration State    Mode
--------------------	------------------- 	---------
 Local: cluster_B configured       	switchover
Remote: cluster_A configured       	waiting-for-switchback

    The switchback operation is complete when the clusters are in the normal state.:

    cluster_B::> metrocluster show
Cluster              Configuration State    Mode
--------------------	------------------- 	---------
 Local: cluster_B configured      		normal
Remote: cluster_A configured      		normal

    If a switchback is taking a long time to finish, you can check on the status of in-progress baselines by using the metrocluster config-replication resync-status show command.

  6. Reestablish any SnapMirror or SnapVault configurations.

Step 5: Return the failed part to NetApp

Return the failed part to NetApp, as described in the RMA instructions shipped with the kit. See the Part Return and Replacements page for further information.